Simple Operation, No After-Sales Steel Pipe Welding with Flash Double Servo Friction Welding Machine

• Customization: Available
• Cooling Way: Air Cooling
• Control: Automatic
• Style: Horizontal Type
• Frequency Range: High Frequency
• Electric Current: AC
• Type: Inertia Friction Welder
• Machine: Custom Machine
• Control Type: PLC Control
• Touch Screen: Color LCD Touch Screen.
• Input System: Intelligent Digital Input System
• Transport Package: Wooden Case
• Specification: 3050X800X1530mm
• Trademark: Yqunique
• Origin: China
• HS Code: 851531990
• Production Capacity: 1000 Set/Year
• Package Size: 180.00cm * 120.00cm * 180.00cm
• Package Gross Weight: 10000.000kg

Product Description

Product Description

Servo CNC advantages:
• Stable operation, not affected by oil temperature.
• Can obtain high precision joint.
• Use Angle control to expand the application of friction welding to phase alignment products.
•co2 emissions are lower than oil pressure.
• Can improve energy saving effect.
• No oil leakage > Can improve the working environment.
• No waste oil > Help protect the Earth's environment.
• Smooth drive at low speeds with thrust feedback control.
• Stable output under any conditions (temperature, humidity, etc.)
• Miniaturization of the oil pressure unit > Energy saving and noise reduction.

Continuous drive friction welder (servo numerical control type)

1. Structure
(1). Machine base: In order to withstand high thrust and improve welding accuracy, high strength steel plate is used for welding. Annealing treatment has good durability. The quality of friction welding process is guaranteed.
(2). Spindle: The bearings are uniquely designed to withstand high-speed rotation and high thrust with outstanding durability. The cast iron spindle body is fixed to the main box to ensure durability. (Except for special machines such as head moving type)
(3). Sliding table (linear guide): The slide rail adopts Taiwan Shangyin heavy linear guide rail, which can minimize the sliding resistance.
(4). Spindle nose: High quality spring steel (heat treated) is used for durability
(5). Spindle drive system (servo motor): The spindle is driven by a servo motor, which is transmitted by a strong belt. The speed of the spindle can be set arbitrarily by frequency conversion control.
(6). Slide table position detection (electronic ruler) : the use of high-precision magnetic scale. It can be detected with high precision, and can be easily set with numerical input, so there is no need to make tedious adjustments. It is a non-standard contact ruler and requires no maintenance.
(7). Moving clamper: The material on the fixed side is clamped using the horizontal clamp clamp of the oil pressure on the work table. Unique structure, the whole fine grinding heat treatment of high hardness, can obtain high precision, stable clamping state.
(8). Oil pressure control: In friction welding, the control of thrust will directly affect the joint quality. We use a unique program to control the proportional valve, which can achieve high precision joint results. The closed-loop control hydraulic system ensures the stability of pressure.
(9). Microcomputer Control (PLC): Omron PLC controller is used to ensure the stability of product welding.

Specification sheet (Standard type)
horizontal type

Model	Maximum forging force (kN)	Maximum spindle speed (RPM)	Weld diameter (Medium carbon steel) millimeter.	Rotary fixture Clamping length (mm)	Move fixture Clamping length (mm)	Maximum travel of slide table (mm)	Gross power (kilowatts)	Machine weight (tons)
YE-C2.5S	25	5000	φ5-φ12	25-260	50-450	300	10	2
YE-C5S	50	4000	Φ8-φ20	25-260	50-450	300	15	2.5
YE-C10S	100	3500	Φ10-φ26	25-260	50-450	300	25	4
YE-C20S	200	3000	Φ12-φ40	25-260	100-500	300	38	6.5
YE-C32S	320	2000	Φ18-φ50	30-260	100-500	300	66	7
YE-C60S	600	1500	Φ30-φ65	30-260	100-500	300	90	8.5

 

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